Sublimated Beanie
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Size Chart
* If size chart is not displayed here, it can be in the product description.
Size Chart Guidelines
Half Chest Measurement Guide: How to Get Accurate Uniform Sizing Every Time
Incorrect sizing causes 67% of uniform returns and exchanges—costing businesses time, money, and employee satisfaction. The half chest measurement is the single most critical dimension for ensuring proper shirt, jacket, and top fit, yet 73% of people measure incorrectly by measuring their body instead of a garment that fits well. This comprehensive guide explains why half chest measurement matters, how to measure accurately using the flat-lay method, and how to use measurements for confident uniform ordering that eliminates sizing mistakes.
What Is Half Chest Measurement (And Why It Matters)
Understanding the measurement prevents confusion:
Half Chest Definition:
The width of a garment measured flat from underarm to underarm—literally half the full chest circumference:
- Measured on garment: Lay shirt flat, measure straight across chest
- Not body measurement: Don't measure around your body
- Flat measurement: Garment laid flat on surface, not worn
- Underarm to underarm: Straight line across widest part of chest
Why Half Chest (Not Full Chest):
- Easier to measure: Flat garment simpler than measuring around body
- More accurate: Eliminates variables of body measurement (posture, breathing, tape tension)
- Industry standard: Most manufacturers specify half chest in size charts
- Consistent: Same measurement method works for all garment types
Why This Measurement Matters Most:
- Determines fit: Too small = restrictive and uncomfortable; too large = sloppy and unprofessional
- Affects comfort: Proper chest fit enables movement, breathing, all-day wearability
- Impacts appearance: Correct fit looks professional; wrong fit looks careless
- Prevents returns: Accurate measurement eliminates 67% of sizing mistakes
Delivery Times & Freight Fees
ORDER DELIVERY ESTIMATES...
No Branding | We generally dispatch from Australia within 1-3 Days.
Repeat Branding | Depending on the order, the process can take around 5 days to 15 days.
New Branding | This process can take around 2-3 Weeks.
Dual Branding | Please add around 5-7 days on the above estimates.
Custom Made | The Custom Made process generally takes around 3-5 weeks.
* Freight displayed at checkout is the Base Rate Estimate price. Once we see your order and can calculate the final freight price as per the Auspost website, we may amend the invoice. Most small orders with only one brand ordered, wont be affected.
* If your order contains products from multiple brands or contains volume, freight prices will be amended to reflect your requirements.
REPEAT BULK SERVICE. For larger organisations, check out our UPORTAL
BULK BUY DISCOUNTS. Get Exclusive Savings with all bulk orders.
In stock! Warehoused in Australia.
World Wide Delivery
Australian Embroidery & Printing Service
Founded in 1999.
Sublimated Beanie
The Fully Sublimated Custom Beanie That Puts Your Full-Colour Design Across the Entire Garment — Not Just a Small Embroidered Patch
Every Sports Club Manager, Corporate Brand Manager, and Event Coordinator ordering custom beanies for their team faces the same problem: standard embroidered beanies limit your design to a small logo on a plain background — which means your brand colours, gradients, patterns, and full artwork simply can't be reproduced accurately on the garment.
A beanie that can only show a small embroidered logo on a stock-colour background isn't a branded product — it's a generic beanie with a badge on it.
At Uniforms.com.au, we've been supplying Australian teams, clubs, and organisations with custom branded headwear since 1999 — from sporting clubs and corporate teams to schools, events, and community organisations.
Our Sublimated Beanie is our answer: a stretchy knit, double-layered, moisture-wicking beanie with reinforced stitching and a one-size-fits-most construction — engineered to carry your full-colour design across the entire surface of the garment, with no colour limitations, no minimum colour charges, and no compromise on your artwork.
Start from one of our design templates, or supply your own artwork from scratch. Your design. Your colours. Your beanie.
Why Australian Teams and Organisations Choose Sublimated Beanies From Uniforms.com.au
Full-Colour All-Over Sublimation Print — No Colour Limitations, No Embroidery Constraints — Your Complete Artwork Reproduced Across the Entire Beanie
Sublimation printing bonds your design directly into the fabric fibres — not on top of them — allowing full-colour gradients, photographic imagery, complex patterns, and multi-colour team designs to be reproduced across the entire surface of the beanie with no colour count limitations and no minimum colour charges. This is the fundamental difference between a sublimated beanie and an embroidered one.
High-Quality Stretchy Knit Fabric — One Size Fits Most — Comfortable, Secure Fit Across a Wide Range of Head Sizes
The stretchy knit construction provides a comfortable, secure fit across a wide range of head sizes without the need for multiple size variants — simplifying ordering for teams and organisations and eliminating the sizing complexity of structured headwear.
Double-Layered Construction — Extra Warmth Without Extra Bulk — Suitable for Cold-Weather Outdoor Events, Winter Sport, and Outdoor Work
The double-layered construction traps warm air between the layers, providing genuine cold-weather warmth without the bulk of a heavy knit beanie — making it suitable for winter sport, outdoor events, cold-weather work environments, and everyday cold-weather wear.
Moisture-Wicking and Quick-Dry Fabric — Manages Perspiration During Active Use — Stays Comfortable Through Sport, Training, and Active Outdoor Wear
The moisture-wicking and quick-dry fabric construction draws perspiration away from the skin and promotes evaporation — keeping wearers comfortable during active sport, training sessions, and outdoor work where a standard knit beanie would become damp and uncomfortable.
Reinforced Stitching — Structural Integrity Through Repeated Wear and Washing — Long-Term Durability for Team and Workwear Programs
Reinforced stitching at stress points ensures the beanie maintains its shape and structural integrity through repeated wear and washing — delivering long-term value for sporting clubs, corporate teams, and workwear programs where beanies are worn regularly across a full season or year.
Sublimated Beanie vs. Embroidered Beanie — Which Is Right for Your Team?
| Feature | Sublimated Beanie | Embroidered Beanie |
|---|---|---|
| Design Coverage | Full all-over print — entire beanie surface | Small logo area only — typically left front panel |
| Colour Range | Unlimited colours, gradients, photographic imagery | Limited thread colours — no gradients or photography |
| Complex Artwork | Full reproduction of complex patterns and multi-colour designs | Simplified — fine detail and gradients cannot be reproduced |
| Background Colour | Any colour or pattern — fully customisable | Limited to stock beanie colours |
| Minimum Colours | No minimum — no colour count charges | Each additional thread colour adds cost |
| Best For | Sporting clubs, events, full-colour brand programs, complex team designs | Corporate logos, simple text, single or two-colour designs |
Professional Buyer's Guide
Design and Artwork: Sublimation printing reproduces your artwork directly into the fabric fibres — allowing full-colour gradients, photographic imagery, and complex multi-colour designs with no colour count limitations. Supply your artwork in high-resolution vector or raster format, or start from one of our design templates. Our team can assist with artwork preparation and design guidance.
Sizing: The one-size-fits-most stretchy knit construction accommodates a wide range of adult head sizes without the need for multiple size variants. This simplifies ordering for teams and organisations and eliminates the sizing complexity of structured headwear. Contact our team if you need guidance on fit for specific age groups or applications.
Minimum Order Quantities: Custom sublimated beanies are produced to order. Contact our team for current minimum order quantities, production lead times, and pricing for your specific order volume.
Branding Applications: Sublimated beanies are well-suited to sporting clubs (team colours and player numbers), corporate events (full-colour brand programs), schools (school colours and crests), community organisations, and outdoor workwear programs where a branded beanie is part of the uniform.
Account Terms: Established businesses, sporting clubs, and schools can apply for 30-Day Accounts, making it straightforward to manage headwear procurement within your existing accounts payable workflow. Contact our team to discuss eligibility.
Technical Specifications
| Specification | Detail |
|---|---|
| Product Name | Sublimated Beanie |
| Decoration Method | Full-Colour Sublimation Print — All-Over Design |
| Fabric | High-Quality Stretchy Knit — Moisture-Wicking, Quick-Dry |
| Construction | Double-Layered — Extra Warmth |
| Stitching | Reinforced — Durable Through Repeated Wear and Washing |
| Sizing | One Size Fits Most |
| Colour Options | Unlimited — Full-Colour Custom Design |
| Design Options | Supply Own Artwork or Choose From Design Templates |
| Suitable For | Sporting Clubs, Corporate Teams, Schools, Events, Community Organisations, Outdoor Workwear Programs |
| Account Terms | 30-Day Accounts Available for Established Businesses, Clubs, and Schools |
| Bulk Pricing | The more you buy, the greater the discount |
| Supplied By | Uniforms.com.au — Australian Uniform Supplier Since 1999 |
Real-World Use Case
Picture a Brisbane-based junior AFL club with 180 registered players across under-8s through to under-18s, looking for a branded beanie for their annual winter fundraising merchandise drive.
Their previous merchandise beanies had been plain navy stock beanies with the club logo embroidered on the front — functional, but not exciting enough to drive strong merchandise sales, and unable to reproduce the club's full gradient logo or the red, blue, and gold colour combination accurately in embroidery thread.
They ordered sublimated beanies through Uniforms.com.au with the club's full-colour gradient logo across the front panel, the club's red and blue colour combination across the body, and gold trim detailing — a design that simply couldn't be achieved with embroidery.
The result: a merchandise item that players and families actually wanted to buy, a fundraising drive that exceeded its target, and a club that now has a branded beanie that genuinely represents their colours and identity rather than a generic navy beanie with a badge on it.
That's the Uniforms.com.au difference — and it's what 25+ years of supplying Australian sporting clubs and organisations looks like in practice.
CEO FAQ — Answers for Team and Organisation Buyers
Q: What is the difference between sublimation printing and embroidery on a beanie?
A: Sublimation printing bonds your design directly into the fabric fibres, allowing full-colour gradients, photographic imagery, and complex multi-colour designs to be reproduced across the entire surface of the beanie with no colour count limitations. Embroidery is limited to a small logo area, a restricted number of thread colours, and cannot reproduce gradients or fine photographic detail. If your design involves multiple colours, gradients, or full-coverage artwork, sublimation is the correct method.
Q: Can I supply my own artwork, or do I need to use a template?
A: Both options are available. You can supply your own artwork in high-resolution vector or raster format, or start from one of our design templates and customise from there. Our team can assist with artwork preparation and design guidance to ensure your design reproduces correctly on the sublimated beanie.
Q: What is the minimum order quantity for sublimated beanies?
A: Custom sublimated beanies are produced to order. Contact our team for current minimum order quantities, production lead times, and pricing for your specific order volume. Pricing decreases as order volume increases.
Q: Are sublimated beanies suitable for outdoor sport and cold-weather work?
A: Yes. The double-layered construction provides genuine cold-weather warmth, and the moisture-wicking, quick-dry fabric manages perspiration during active sport and outdoor work. The one-size-fits-most stretchy knit construction provides a comfortable, secure fit across a wide range of head sizes.
Q: Can I order sublimated beanies for a school or sporting club?
A: Yes. Sublimated beanies are one of the most popular custom headwear options for Australian sporting clubs, schools, and community organisations. They allow full reproduction of school colours, club colours, crests, and complex team designs that cannot be achieved with embroidery. Contact our team to discuss your specific design requirements and order volume.
Q: Do you offer bulk discounts for large orders?
A: Yes. The more you buy, the greater the discount. Contact our team for a tailored quote based on your specific order volume and design requirements.
Q: Can I order a sample before committing to a full order?
A: Yes. We have a structured Samples Ordering Process in place. Please see the Samples section below for full details on how to request a sample before placing your bulk order.
Samples Ordering Process
At Uniforms.com.au, we understand the importance of seeing and feeling a product before committing to a larger order.
While we'd love to send out free samples to everyone, here's why we can't: All garments are dispatched as brand new, and we follow strict quality and hygiene protocols.
To view our Samples Ordering Process, please click HERE
Contact Our Team
Ready to order fully sublimated custom beanies for your team, club, or organisation?
Whether you're a Sports Club Manager ordering merchandise for a fundraising drive, a Corporate Brand Manager sourcing full-colour branded headwear for an event, or a School Coordinator outfitting students in school colours — our team is ready to help.
Contact Uniforms.com.au today to discuss your design, minimum order quantities, production lead times, and pricing.
If you have any questions, you are always welcome to contact us. We'll get back to you as soon as possible, within 24 hours on weekdays.
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Shipping Information
Delivery times vary depending on whether your order is unbranded, repeat branded, or new branded.
Unbranded orders are generally dispatched from Australia within 1–3 business days.
Repeat branding orders usually take around 5–15 business days, depending on quantity and garment type.
New branding setups generally take around 2–3 weeks.
Orders with dual branding may require an additional 5–7 business days.
Freight is calculated at checkout as a base estimate and may be adjusted if your order includes multiple brands, higher volumes, or special freight requirements.
If you need timing confirmed before ordering, generate an instant online quote or contact our team for guidance.
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Customer Support
If you need help choosing the right product, branding method, or quantity, our team is here to assist.
We support Australian organisations with product advice, branding guidance, quote support, and bulk ordering assistance.
If you send us an enquiry, we aim to get back to you as soon as possible, usually within 24 hours on weekdays.
For faster planning, you can also create a no-obligation instant online quote directly through our website.
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FAQ’s
Need quick help before ordering?
This product supports bulk ordering, branding options, and instant online quoting for faster internal approvals.
If you need help with embroidery, printing, sizing, freight, or repeat ordering, please contact our team and we will guide you through the next step.
For detailed product-specific answers, please refer to the main FAQ section above on this page.
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Contact Us
Need help with a quote, branding option, or larger team order?
Contact Uniforms.com.au for support with product selection, embroidery and printing advice, freight questions, and business account enquiries.
You can also use our instant online quote system for no-obligation pricing before placing an order.
If your order involves multiple locations, branded rollouts, or repeat supply requirements, our team can help you plan the best approach.
Products To Grow Your Brand
Why Businesses Across Australia Choose Uniforms.com.au
Uniforms.com.au is an Australian family-run business established in 1999, supplying high-quality uniforms to organisations across the country.
We operate our own onsite embroidery and garment printing facility, using commercial-grade machinery we have invested in over many years.
Unlike suppliers who outsource production, we maintain direct control over branding, quality, and order accuracy from start to finish
This allows us to deliver consistent results across bulk orders, reduce delays caused by third-party handling, and ensure your uniforms meet a reliable commercial standard every time.
For businesses needing fast pricing and internal approvals, we offer no-obligation instant online quotes, allowing you to generate pricing immediately without waiting for manual responses. This reduces back-and-forth, speeds up decision-making, and helps get your uniforms into production sooner once approved
We support Australian organisations with scalable uniform solutions, volume-based pricing, and 30-day business accounts for eligible customers.
Whether you are outfitting a small team or rolling out uniforms across multiple locations, our systems are designed to support consistency, efficiency, and long-term supply.
In-House Branding Experts
With over 30 years experience in the uniform & merchandise industry, we know from "experience" what form of branding works best with what type of products.
Trust the company trusted by over 23,000 Australians to take your brand to the next level and elevate you above your competitors.
Uniform Ordering Portal
Are you a larger organisation with multiple locations and large volume uniform orders for your staff?
We have developed the Australia's leading software for streamlining your orders with a unique portal as well as staff allocations.
Our purpose built "Uniform Management System" can handle companies with locations Australia wide as well as overseas as well as large volume staff numbers. Click here to find out more.
The Power of Branding
Promotional Products are a powerful and cost-effective marketing tool that helps businesses increase brand awareness, build customer loyalty, and create lasting impressions.
Promotional Products serve as constant reminders of a brand, reinforcing recognition and trust. Additionally, promotional merchandise encourages customer engagement, enhances brand perception, and can even generate word-of-mouth referrals.
With a low cost per impression and high retention rate, promotional products provide a strong return on investment for businesses looking to stand out in a competitive market.
Click here to learn more.
Fast Online Quotes Without the Waiting
Businesses can create a no-obligation instant online quote directly through our website, making it easier to price options without waiting for a manual response.
This helps reduce admin delays, supports faster internal approvals, and gives decision-makers a quicker path from product selection to budget review.
For organisations managing multiple stakeholders, locations, or team sizes, the ability to generate pricing instantly can simplify planning and speed up the ordering process.
Once your quote is approved, the path into production is more direct, helping reduce unnecessary delays before branding and fulfilment begin.
In-House Branding With Greater Control
Uniforms.com.au manages embroidery and garment printing onsite using our own commercial equipment.
Because production is not handed off to outside suppliers, we maintain stronger control over branding accuracy, quality consistency, and turnaround coordination.
This is especially important for organisations ordering at scale, where consistency across staff uniforms, locations, and repeat orders matters.
Our in-house production capability helps reduce third-party handling risks and supports a more reliable workflow from order approval through to completion.
Built for Team Ordering
Uniforms.com.au supports businesses, medical practices, trades, schools, hospitality groups, and other Australian organisations needing uniforms at scale.
We help simplify bulk ordering by supporting repeat purchasing, branded team rollouts, and more consistent supply across growing teams
Eligible Australian organisations can apply for 30-Day Business Accounts, giving approved buyers more flexibility when managing internal purchasing processes.
We also offer volume-based pricing, helping organisations scale their teams while improving cost efficiency across larger orders.
Generate a no-obligation instant online quote, explore branding options, and plan your order without waiting for manual pricing.
With in-house embroidery, volume-based pricing, and 30-Day Business Accounts for eligible organisations, Uniforms.com.au is built to support efficient business ordering.
FAQs
Please read our FAQs page to find out more.
How long has Uniforms.com.au been in business?
We started last century! 1999 to be exact. We are still the same family owned and operated and have made life long friends that were once new customers.
Do you outsource your embroidery & printing?
We are one of the very few uniform businesses in this country that have actually invested in to our own embroidery and print machines.
By keeping your branding in house, we are able to produce high quality merchandise with quicker time lines.
Are you Australian based?
100% owned and operated right here in Australia. We service the entire country as well as New Zealand and overseas customers from our factory in Australia.
What if I can't find what I am looking for on your site?
Our online store displays all our biggest selling and most popular products. Chances are that if you have a unique request not displayed on the site, we possibly still have it!
We continually add products daily to the site to keep it up to date but by all means, start a live chat with us if you can not find what you are looking for. We are here to help.
What artwork file format do you need?
For Embroidery, we can operate with any file.
For Printing, we prefer vector files such as EPS or PDF.
Vector artwork ensures clean, sharp branding and accurate reproduction across embroidery and printing.
What is stitch count and how does it affect price?
Stitch count refers to the number of stitches used in an embroidered logo.
Higher stitch counts mean more detail and higher production time, which increases cost. Simple logos are more cost-effective, while detailed designs cost more.
What is the difference between embroidery and screen printing?
Embroidery is a premium, highly durable option ideal for polos, shirts, and jackets.
Screen printing is best for large, colourful designs and high-volume orders, offering excellent visual impact at a lower cost per unit.
How do I determine the right size for my staff?
We recommend using half-chest measurements, which are the most accurate way to size uniforms consistently across brands and styles.
This method reduces sizing errors and ensures a better fit than relying on generic S-XL sizing alone.
Can we mix and match uniform styles but still look cohesive?
Yes — mixing styles works well when there is consistency in colour, branding, and fit.
Using the same logo placement, colour palette, and garment category ensures a unified, professional appearance while giving staff flexibility.
How often should uniforms be replaced?
Uniforms should be reviewed every 12–18 months.
Replacement timing depends on job role, wash frequency, and brand standards. Regular reviews help maintain a consistent, professional image and ensure staff comfort and safety.
What is the best fabric for daily wear and workplace durability?
The best fabrics for everyday workwear are breathable, durable fabric blends, such as cotton-polyester combinations.
These blends offer comfort, strength, colour retention, and reduced shrinkage, making them ideal for long shifts, frequent washing, and physically demanding workplaces.
How many uniforms should each staff member have?
We recommend 3–5 uniform sets per staff member.
This allows for daily wear, washing cycles, and unexpected spills or damage while maintaining a professional appearance at all times. Having multiple sets also extends the lifespan of each garment and reduces last-minute uniform stress for your team.
Do you offer bulk discounts?
Yes — bulk discounts are available.
Larger orders reduce unit costs, making bulk purchasing the most economical option for growing teams.
How long does it take for my order to be delivered?
Typical timelines are:
3–5 working days for standard printing
10–15 working days for custom embroidery or larger orders
Delivery times may vary based on stock availability and order complexity.
We are a large business, are you able to assist with our unique needs?
Absolutely! We have serviced some of Australia's most well known brands throughout this great country. Reach out to us and let us show you how we can streamline your uniform ordering process.
How should I care for printed or embroidered garments?
To maximise garment life:
Wash inside out
Use cold or cool water
Avoid tumble drying
Do not iron directly over prints
Proper care preserves colour, shape, and branding.
Are there eco-friendly or sustainable promotional products?
Yes — we offer a wide range of eco-friendly and sustainable promotional products, including recycled, reusable, and biodegradable options.
What are the most effective promotional products?
Popular and effective promotional items include pens, mugs, bags, and drink tumblers.
These products offer high visibility, daily use, and strong brand recall.